Infrastructure

Infrastructure

Ferrous Castings

Shell Moulding

Indo Shell is the Largest Shell Moulded Ferrous Casting manufacturing foundry. Producing critical Automotive, Hydraulic components with Full machining and Sub assemblies to Fulfill the highest quality requirements. Indo Shell Producing components in Grey Cast Iron, Malleable Iron, Compacted Graphite Iron and Ductile Iron (SG Iron), Austempered Ductile Iron to all national and International specifications. Indo Shell making intricated thin walled (min 3.5 mm) water cooled components for Automotive Application. Indo Shell Producing components with thin, complex Internal ports with highest degree of as cast Dimensional accuracy for hydraulic applications.

Disamatic High Pressure Green Sand Moulding

Indo Shell is the Largest Shell Moulded Ferrous Casting manufacturing foundry. Producing critical Automotive, Hydraulic components with Full machining and Sub assemblies to Fulfill the highest quality requirements. Indo Shell Producing components in Grey Cast Iron, Malleable Iron, Compacted Graphite Iron and Ductile Iron (SG Iron), Austempered Ductile Iron to all national and International specifications. Indo Shell making intricated thin walled (min 3.5 mm) water cooled components for Automotive Application. Indo Shell Producing components with thin, complex Internal ports with highest degree of as cast Dimensional accuracy for hydraulic applications.

Aluminium Foundry

Indo Shell producing Pressure Die Casting, Low Pressure Die Casting and Gravity Die Casting Aluminium Components for Automotive Applications. Railways compressor components getting tested for pressure tightness. Producing Aluminium castings for National, International specifications based on the requirement.
Inhouse Heat Treatment carried out.
Indo Shell Producing extruded aluminium tube/rod machined components.

DIE CASTING

Indo Shell is the Largest Shell Moulded Ferrous Casting manufacturing foundry. Producing critical Automotive, Hydraulic components with Full machining and Sub assemblies to Fulfill the highest quality requirements. Indo Shell Producing components in Grey Cast Iron, Malleable Iron, Compacted Graphite Iron and Ductile Iron (SG Iron), Austempered Ductile Iron to all national and International specifications. Indo Shell making intricated thin walled (min 3.5 mm) water cooled components for Automotive Application. Indo Shell Producing components with thin, complex Internal ports with highest degree of as cast Dimensional accuracy for hydraulic applications.

Tooling

Indoshell deploys CAD-CAM & Solid modeling applications in the design of its tools, dies and jigs. It is then manufactured using state of the art imported CNC machines.

RANGE OF CASTINGS

High Pressure Die Castings : 60 tons to 600 tons.

p>Low Pressure Die Castings : Well equipped LPDC machines with multi-cavity tools.

p>Gravity Die Castings :GDC sections comprises of many machines for production of cylinder heads, brake housings and other complex parts.

Machining

Indo Shell producing Pressure Die Casting, Low Pressure Die Casting and Gravity Die Casting Aluminium Components for Automotive Applications. Railways compressor components getting tested for pressure tightness. Producing Aluminium castings for National, International specifications based on the requirement.
Indo Shell Producing extruded aluminium tube/rod machined components.
Indo Shell machining automotive and hydraulic componets and doing sub-assamblies and weldings.
Indo Shell installed more than 150 CNC machines with dedicated machining cell for auto component, High precision turbo charger components and Hydralic components.
Indo Shell making fully machined components ready for assembly Indo shell doing operations with CNC turning VNC and HMC, Honing and Lapping to the accuracy level of 5 microns.

Metrology Lab

Indoshell Metrology Lab is well equipped to cater to the stringent requirements of the Quality Management System laid down by ISO /IEC 17025.
We are doing comprehensive calibration services for the range of Gauges and Instruments in Linear Dimensional measurements. We assure total satisfaction by accurate and reliable calibration services, traceable to national and International standards.

We have a team of highly skilled personnel & relevant expertise to undertake calibration for gauges

Our Laboratories sophisticated Environmental Control System continuously monitors and maintains strict environmental conditions, which include floor vibration isolation, Air particle filtrations, and the latest temperature control technology to maintain 20 +/- 0.5 deg c.

Indo Shell Metrology lab was started in the year 1996. Initially the objective was to conduct inhouse Instruments, gauges calibration activities to meet ISO 9000 requirement with minimum facilities. Subsequently the companies Business has expanded in multi folds. The need for expansion arised for the calibration too, accordingly the lab was shifted to bigger area with centralised Air conditioning. Additional calibration facilities were added to meet the inhouse calibration demand.

In the year of 2005, company made a major expansion in the Machine shop to export critical machined components to Europe, USA. Again the need for expansion arised to meet the precision Gauges, Instruments calibration. Company deliberately developed a state of art Calibration Laboratory.

The management felt that to improve the quality of the calibration services, practicing the management system as per ISO/IEC 17025 standard and NABL standards was an essential need. The facilities of Indoshell Metrology Lab partially open for outside clients.

Tool Room Facilities

Facilities: For Pattern and Core Box

Well equipped for making any type of tool, core box and intricate dies.

Makino vertical machining centre - Facilities for tool making using 3 D Solid modeling Software (Solid Works & Master Cam). Spark erosion & Milling Machines with Digital read out, lathes & Drilling machines.